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3D printed homes

MacDoc

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Now if someone would invent giant red tape cutting scissors. ✂️

Affordable starter home is 3D-printed in just 18 hours
By Adam Williams
April 25, 2024

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On the red tape front, A friend is in a fight with a municipality right now. They put a tiny home on a lot they own amd the municipality is ****** that it doesn't meet minimum sq ft required. Empty lot is fine, big house is fine, tiny house no Bueno.

I am only imagine the crapshow of trying to get sign off on a 3d printed house. Building code did not comprehend these so it would be a rough go. Even something as simple as fire break between garage and living should be ok as it's basically concrete but can you prove that and is every construction the same? Poured concrete and block are well known and accepted. It will take a while before this will be. Even if today's version gets approved, if you increase layer thickness tomorrow for more speed, that may require going through the whole approval process again. Electrical in current code would not play well with this process either. Not insurmountable but getting the required outlet spacing and quantity would substantially slow down the process.
 
Great concept, but we are many years away before these are acceptable with building code the way it is.

I like it.
 
Does not address the million dollar lot problem in the urban places quick builds are most needed.
Red tape always a problem with democracies.
Napoleon had no such issues.
Million dollar lot is solved by not owning the land. At that point housing is a depreciating asset not an appreciating one though.
 
On the red tape front, A friend is in a fight with a municipality right now. They put a tiny home on a lot they own amd the municipality is ****** that it doesn't meet minimum sq ft required. Empty lot is fine, big house is fine, tiny house no Bueno.

I am only imagine the crapshow of trying to get sign off on a 3d printed house. Building code did not comprehend these so it would be a rough go. Even something as simple as fire break between garage and living should be ok as it's basically concrete but can you prove that and is every construction the same? Poured concrete and block are well known and accepted. It will take a while before this will be. Even if today's version gets approved, if you increase layer thickness tomorrow for more speed, that may require going through the whole approval process again. Electrical in current code would not play well with this process either. Not insurmountable but getting the required outlet spacing and quantity would substantially slow down the process.
Is this in Tiny Township?
 
I like it but building codes are slow to accept outside the box thinking without engineer sign-offs on everything, every-time. For example it brings thermal mass to the game but codes require XX R insulation. One issue I see from the pics are the rough or industrial interior walls will not appeal to the masses, drywall or parging starts to take time advantages away--this can also be solved in the printing process in the future. Electrical, conduit can be put into the concrete walls when printed sort of like parts of a high rise building with conduits in the pour, or steer into the industrial look and surface mount conduit.

Give it time and the tech becomes compelling if/when it becomes building code acceptable.
 
On the red tape front, A friend is in a fight with a municipality right now. They put a tiny home on a lot they own amd the municipality is ****** that it doesn't meet minimum sq ft required. Empty lot is fine, big house is fine, tiny house no Bueno.

I am only imagine the crapshow of trying to get sign off on a 3d printed house. Building code did not comprehend these so it would be a rough go. Even something as simple as fire break between garage and living should be ok as it's basically concrete but can you prove that and is every construction the same? Poured concrete and block are well known and accepted. It will take a while before this will be. Even if today's version gets approved, if you increase layer thickness tomorrow for more speed, that may require going through the whole approval process again. Electrical in current code would not play well with this process either. Not insurmountable but getting the required outlet spacing and quantity would substantially slow down the process.
I'm guessing they don't want low tax rate housing to get a foothold.

Then there are the civil servants to keep busy. If modular homes were built in a CSA type facility and shipped to a municipality there is no need for local inspectors.

If you reduce the number of employees under a manager the manager loses status and since he/she isn't overseeing as many staffers, doesn't get the big salary.
 
As long as the "cement-like mixture" is correct (right PSI, etc.) and the foundation properly engineered I do not see any new structural risks verses poured concrete in forms...
Having all of the non-vertical surfaces and small cross-section exposed at each layer could create issues with water. Probably not direct water intrusion but I wouldn't be at all surprised if the outside bumps spalled off. Obviously this could be prevented with a barrier and finished siding but that adds a lot of cost and time. Would that make it fall down? No. But it would look like hell quickly I suspect. A poured concrete wall has minimal change over long periods of time.
 
Doesn't seem to address electrical and plumbing in the walls. Not seeing any outlets there.

Also they can already build affordable homes, they choose not to.
 
There are probabaly some steel prefabs that could be built in a similar time frame.
In wall electrical and plumbing is not critical and in reality makes repairs more difficult.
We looked at a variety....some seriously gorgeous that you could buy in various stagws of completion/

I could live in that for $100k
Villa - Kit Homes Design


One thing I like about the area we have are affiordable villas in the $220k range so a single person can afford it.
But time frame for building these from a kit is not anywhere near as short as the 3D printed.
 
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As long as the "cement-like mixture" is correct (right PSI, etc.) and the foundation properly engineered I do not see any new structural risks verses poured concrete in forms...

Speaking of which, what is the benefit over poured concrete? The 18 hrs. is the print time. I would think the difference in set up, clean and maintain a 3D printer that size would wouldn't be majorly different then the time to set up pre-engineered forms. Pouring the concrete definitely wouldn't take 18 hrs. and wouldn't leave you with a corduroy house.
 
Saw a thing on the news last night about this company using made in Canada modular locking building blocks out of recycled plastic (90%) and concrete powder. I believe they meet code for home construction.

 
Speaking of which, what is the benefit over poured concrete? The 18 hrs. is the print time. I would think the difference in set up, clean and maintain a 3D printer that size would wouldn't be majorly different then the time to set up pre-engineered forms. Pouring the concrete definitely wouldn't take 18 hrs. and wouldn't leave you with a corduroy house.
Conceptually, the 3d printer that size could just be the existing boom on the pump truck with some additional controls/sensors. They aren't restricted to xyz geometry. There is at least one really cool plasma table that uses rotation/extension to get the job done in a far smaller footprint. Fully forming a house in 18 hours would require a ton of guys and then you still need to pour which takes a bunch more hours. Yhen strip and relocate the forms and fill the formtie holes. The printer may get away with one or two employees to babysit the pump and print. Getting a continuous supply of concrete for 18 hours could be difficult.

While not as headline worthy, if someone made a robot to build an ICF form, they may be able to rapidly get things done. ICF is already damned expensive, I'm not sure if the time savings would offset the cost of the robot.
 
Saw a thing on the news last night about this company using made in Canada modular locking building blocks out of recycled plastic (90%) and concrete powder. I believe they meet code for home construction.

They don't talk about fire resistance and code compliance is listed as a long in the future goal. May be ok for a custom garden shed (although if mice can chew through, not even that).
 
If you read the article above, the headline may say 18 hours, but that was just the printed concrete. The rest took two months, and considering it's <900 sq.ft, that's not too different from matchstick construction here. Makes a lot more sense in Europe where they tend to build to a longer service life expectancy. Not many concrete-walled houses being built here for a variety of reasons.

That said, Labour is by far the biggest cost in modern construction, and automation is coming. The real question is when. Buildings have been remarkably resistant to robots, as field conditions vary so much. Even something as seemingly repetitive as brick or block laying has proven to be too difficult for robotic installation to get consistently right to date. Finding tradespeople is difficult and expensive, though, and productivity is trending way down both because of lower average skill levels and because of added administrative requirements, like safety.

Somebody, somewhere is gonna get rich when they can come up with something that builds automatically in a variety of terrains and weather in unique and appealing shapes and that meets fire and insulation requirements.

As for kit homes, lots of the houses in my neighbourhood are Aladdin or Eaton kit homes, bought from a catalog, and they are solidly built (helps that the wood is incredible quality - one seller offered $1 off for every knot found in the wood, and considering the kits sold from $400-1200 typically, you realise they didn't expect to give much money back). I could see a more modern version working if they could reduce the components. Tough to do and make them both durable and light to make it cheap to ship, though...
 

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