2002 Suzuki TL1000R shuts down :S



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  1. #1
    Hi RPM's Avatar
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    2002 Suzuki TL1000R shuts down :S

    Hey everybody
    i need a bit of help in finding out the problem

    i got a 02' tl1000r, runs no problem, starts in a jiffy, however when its running, just randomly it will shut off as id hit the kill switch
    now i thought to myself maybe its the idle valve.. tried adjusting that, no luck
    well the bike has been stored over the winter, so i figured id go for a rip, see how that goes
    the bike is warm enough.. lets go!
    as im making a slow left hand turn in 1st gear, it does it again, just shuts off, lights everything is on, but motor shuts off.. wtf

    anybody got any idea?
    any input is greatly appriciated
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  2. #2

    Re: 2002 Suzuki TL1000R shuts down :S

    Sounds like electrical. Perhaps an intermittent ground problem?

    Step 1, check your battery connections. Make sure they are tight and clean.

  3. #3

    Re: 2002 Suzuki TL1000R shuts down :S

    Check tip over sensor too. Does the fuel pump prime after it shuts engine down? Check the R/R and the plug going into your starter solenoid for corrosion.
    I plan on leaving this world the same way i came in...... Bloody and screaming.

  4. #4
    frekeyguy's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by DownUnder View Post
    Check tip over sensor too. Does the fuel pump prime after it shuts engine down? Check the R/R and the plug going into your starter solenoid for corrosion.
    I dont think those old TILLERS have a tip over sensor....

  5. #5
    Hi RPM's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    ^ bealive it or not, it does! :P
    i will go to the garage later, try to look around the ecu and tos, see if i can scout something out
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  6. #6

    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by Hi RPM View Post
    ^ bealive it or not, it does! :P
    i will go to the garage later, try to look around the ecu and tos, see if i can scout something out
    The problem definitely sounds like electrical. If its intermittent it sounds like you have a bad connection somewhere. Start checking the battery connections, then charging system stuff, then everything else. Hopefully it is something obvious. If you can, get some dielectric grease and remove all the connectrs you can then smear on some of the grease then reconnect.

  7. #7

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    Quote Originally Posted by Hi RPM View Post
    so i just came from the garage,
    i checked that power connector, everything is fine

    can anybody recomend me a shop to get this done?
    Are you not going to try the kick stand switch first?
    2008 SuperDuke (current)
    2003 WR450F / SM (current)
    2005 DRZ400SM
    2003 XR50R (current, son's)
    1997 TL1000S
    1999 SV650S
    1985 GS750EF
    1983 GPz750
    1982 Nighthawk 650

  8. #8
    Hi RPM's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    i just came from the garage, jumped the wires for the computer
    it threw me a code...

    c00 = no fault

    ill try the kickstand switch bypass, but question is, how could that solve the problem if the bike shuts off in neutral while just standing there?!
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  9. #9

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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by Hi RPM View Post
    ill try the kickstand switch bypass, but question is, how could that solve the problem if the bike shuts off in neutral while just standing there?!
    I didn't realize that the bike did it in neutral too. That being the case, the kickstand switch is out as the culprit. Will the bike fire right back up after dieing?
    2008 SuperDuke (current)
    2003 WR450F / SM (current)
    2005 DRZ400SM
    2003 XR50R (current, son's)
    1997 TL1000S
    1999 SV650S
    1985 GS750EF
    1983 GPz750
    1982 Nighthawk 650

  10. #10
    Hi RPM's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by coyo View Post
    I didn't realize that the bike did it in neutral too. That being the case, the kickstand switch is out as the culprit. Will the bike fire right back up after dieing?
    yes the bike will fireup within an instant

    once the bike dies, the fuel pump will continue priming for a few sec and then stop, JUST as it would when hitting the red switch on the right when about to fireup the bike
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  11. #11

  12. #12

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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by Hi RPM View Post
    the bike HAD a power commander on it, with slip on cans
    COULD the power commander do something? changeup the settings on the computer? and now the air/fuel mixture is messedup?!?
    I BELIEVE that the PC just changes info going into the ECU, take it out of the equation and it's all back to normal. I'm sure someone will correct me if I'm wrong.

    Quote Originally Posted by Hi RPM View Post
    im gonna try to take appart the handle bar switch, maybe something wrong there
    and ill bypass the kickstand switch/sensor too

    yes the bike will fireup within an instant

    once the bike dies, the fuel pump will continue priming for a few sec and then stop, JUST as it would when hitting the red switch on the right when about to fireup the bike
    That you're hearing the fuel pump prime right after it dies isn't good from a trouble shooting point of view seeing as it means that the problem has already corrected itself which will make it a hard problem to find.

    I like your thought of the kill switch. If it were me I'd take it apart, bridge it, and test it... although that won't tell you if the wire running from it is itself bad. Seeing as your lights, gauges, etc... stay on when it dies then I'm thinking "no" to ignition. I believe the TOS is wired to close a circuit if activated so I don't think it would be there either.

    I hate electrical. My TLS went through a period where I kept blowing the acc fuse. I carried a box of them on me for a while until I realized that the horn was grounding out on the frame, but only if the bars were at oh-so slight of an certain angle when I hit a very certain amount of a bump. A little pull on the mount and all was good again.
    Last edited by coyo; 05-08-2012 at 10:15 PM.
    2008 SuperDuke (current)
    2003 WR450F / SM (current)
    2005 DRZ400SM
    2003 XR50R (current, son's)
    1997 TL1000S
    1999 SV650S
    1985 GS750EF
    1983 GPz750
    1982 Nighthawk 650

  13. #13
    Hi RPM's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    before i run to the garage, i wanted to point more attention to something

    the bike HAD a power commander on it, with slip on cans
    COULD the power commander do something? changeup the settings on the computer? and now the air/fuel mixture is messedup?!?

    i unno, i exhausted my ideas

    im gonna try to take appart the handle bar switch, maybe something wrong there
    and ill bypass the kickstand switch/sensor too
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  14. #14
    SLaP's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by Hi RPM View Post
    i just came from the garage, jumped the wires for the computer
    it threw me a code...

    c00 = no fault

    ill try the kickstand switch bypass, but question is, how could that solve the problem if the bike shuts off in neutral while just standing there?!
    When the bike's ignition is turned off the code is reset. Can you keep it in dealer mode, and see if there is a code thrown when the bike shuts off?

    Bike is idling at 1200 rpm?

  15. #15
    Hi RPM's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    ok so im back once more

    i took apart the kill switch, no problem there, all wires are completly fine
    i bypassed the kickstand, still no change
    the TOS is competly fine, i took it apart a few days ago, everything works fine, the circuit gets closed once the ring hits the metal part

    i had the bike in dealer mode, rode around, turned it off, turned it on, still the same C00
    and yes the bike is a steady 1200-1250

    im gonna leave this till tommorow, gonna try to sleep good, and on a fresh head tommorow, go and give everything a nice check once again
    and this time im gonna bust out the volt meter, im gonna go buy one tommorow :/


    (side note, hey SLAP, how long have you had your ninja 500?? i remember your sig from years ago, and it was always that ninja :P )
    if speed doesnt scare you, the truck around the corner will.

    2002 Suzuki TL1000R - Current
    2004 Suzuki GSXR 1000 - Stolen
    2000 Suzuki GSXR 750 - Sold
    1995 Kawasaki Ninja EX500R - Sold

  16. #16
    SLaP's Avatar
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    Re: 2002 Suzuki TL1000R shuts down :S

    Quote Originally Posted by Hi RPM View Post
    i had the bike in dealer mode, rode around, turned it off, turned it on, still the same C00
    Did your bike shutoff on you while it was in dealer mode though? If not, try to keep it in dealer mode until it does, then see if a different code appears.

    Quote Originally Posted by Hi RPM View Post
    (side note, hey SLAP, how long have you had your ninja 500?? i remember your sig from years ago, and it was always that ninja :P )
    Yes sir, old faithful is still kickin'. Had it for 6 years now.

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