Can anyone help me install a clutch cable?



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Thread: Can anyone help me install a clutch cable?

  1. #1

    Can anyone help me install a clutch cable?

    Clutch cable, fuel line/hose, brake line, and maybe even brake fluid line all need to go. But I'd be happy if I could just ride first.

    I will pay (obviously). I live on 9th line and 407, bike is GS500F and I can (I think) call CAA to move the bike to your location if it is easier.

    Thanks ahead of time!

  2. #2

    Join Date
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    Re: Can anyone help me install a clutch cable?

    I can give you a service manual for GS500F in PDF and it's easy to do it yourself...

  3. #3

    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by ViperZ View Post
    I can give you a service manual for GS500F in PDF and it's easy to do it yourself...
    That would also work =D

  4. #4
    FiReSTaRT's Avatar
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    Re: Can anyone help me install a clutch cable?

    Typically, you don't wanna take out the old one. Just route the new one alongside it, so you know where it's supposed to go. Also remember that taking off the plastics is a hell of a lot easier than routing in tight spots unless you know EXACTLY what you're doing. It's an easy job. Make sure you lube the new one before you put it in.
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  5. #5

    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by FiReSTaRT View Post
    Typically, you don't wanna take out the old one. Just route the new one alongside it, so you know where it's supposed to go. Also remember that taking off the plastics is a hell of a lot easier than routing in tight spots unless you know EXACTLY what you're doing. It's an easy job. Make sure you lube the new one before you put it in.
    Okay thank you for the advice. I will probably be bombarding more questions when I get the parts.

    What are the chances of the throttle, fuel, and brake lines snapping? (Especially brake lines). I think the previous owner didn't do jack **** to maintain it or I did something horribly wrong in the past few months.

  6. #6
    inyaknow's Avatar
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    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by FiReSTaRT View Post
    Make sure you lube the new one before you put it in.
    buy a cable luber tool from p-auto or gp bikes...well worth the $10. Won't do without it.

  7. #7
    FiReSTaRT's Avatar
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    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by inyaknow View Post
    buy a cable luber tool from p-auto or gp bikes...well worth the $10. Won't do without it.
    More like $5.99 if your local stoer has it http://www.princessauto.com/workshop...rease-injector
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  8. #8

    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by FiReSTaRT View Post
    More like $5.99 if your local stoer has it http://www.princessauto.com/workshop...rease-injector
    I'll head down to GP Bikes on Monday for it, Princess Auto looks to be sold out.

    What kind of lube do I buy anyways? Not sure if the service manual said or not....lol

  9. #9
    FiReSTaRT's Avatar
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    Re: Can anyone help me install a clutch cable?

    Quote Originally Posted by 油井緋色 View Post
    I'll head down to GP Bikes on Monday for it, Princess Auto looks to be sold out.

    What kind of lube do I buy anyways? Not sure if the service manual said or not....lol
    Call your local store and give them the product number. They're your cheapest option for a good product (I really like the 2-screw design).

    As for the lube, any spray lubricant will do. I use chain lube because it's most convenient. DuPont Teflon Multi-Use, comes in blue cans, at Lowe's... Cheaper than "motorcycle-specific" lubes and uber-effective. Better than DuPont Chain Saver. Trust me, get the Multi-Use formula. (if you were wondering about chain lube).

    If you can't find the tool, here's a ghetto solution that will do the trick. Take a plastic bag that's not punctured and make a cut on a corner. Get one end of your cable about 1" through the incision and use electrical tape to tape it to the cable SECURELY. Fill with a decent amount of motor oil (used stuff will do, if you dont have any used stuff, buy a bottle of the cheapest stuff, any viscosity that you see at Wally's World or Crappy Tire). Hang up the bag, put something underneath (to catch the oil) and leave overnight).


    source: http://www.v-strom.co.uk/phpBB3/view...p?f=17&p=78540
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    Like many active sports, shooting has the potential to cause personal injury.
    "The proper wave to an e-biker is to raise your beer." [credit:'Baggsy@GTAM]

  10. #10

    Re: Can anyone help me install a clutch cable?

    Well, I just realized something else may be a problem now:

    My handlebars have been lowered, I'm not sure if the OEM one would be short enough. Is there anyway to shorten the cable?

    I'm not picking the cable from Suzuki until tomorrow...I also noticed that a lot of the cables to the handlebar (throttle, brakes, etc.) are ziptied together lol I wonder if that would shorten it and help...?

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